One floor, from
sheet to shipped part.
Heavy-gauge forming, in-house tooling, OEM-grade engineering, and full secondary operations — the whole production path under one roof in McGregor, Minnesota.
Heavy-Gauge Vacuum Forming
Pressure-assisted vacuum forming for OEM parts too big, too thick, or too deep for anyone else's floor. Up to 25 ft long, 10 ft wide, 6 ft deep.
ExploreHeavy-Gauge Pressure Forming
When the part needs sharp detail, defined texture, and tight tolerances without injection-molded tooling cost — pressure forming forces the sheet into the tool for an injection-molded look.
ExploreSecondary Operations
Forming is half the job. ThermoFloe trims, finishes, assembles, and packages in-house, so what leaves the floor is a finished, production-ready component — not just a formed part.
ExploreIn-House Tooling
Tooling is the long pole in most thermoforming programs. ThermoFloe mills prototype tools in-house for a fast first turn — no outside queue — then scales to production tooling once the part is proven.
ExploreEngineering Services
OEM-grade engineering support from drawing to production. DFM feedback comes back fast, and the same team carries the program from first concept to shipped component.
ExploreSend us the part. We'll tell you how to build it.
Upload your drawing or describe the program. NDA-friendly. We review every RFQ ourselves — response within 1 business day.