Heavy-Gauge / Large-Format Thermoforming
Pressure and vacuum forming for OEMs — up to 25 feet long, 10 feet wide, 6 feet deep, .600" starting gauge. Engineered, tooled, finished, and shipped from McGregor, Minnesota.
Trusted by OEM Programs
Vacuum pressure draws heated heavy-gauge sheet over the mold. The right call for large parts, looser cosmetic tolerances, and lower per-unit cost at scale.
Air pressure forces the sheet into the tool for crisp detail, defined texture, and tighter tolerances — injection-molded looks without injection-molded tooling cost.
5-axis and 4-axis CNC trim, robotic finishing, assembly, and packaging in-house. Parts leave the floor finished and production-ready — not just formed.
22,000 square feet of heavy-gauge thermoforming. The AVT 3-station rotary runs sheet no one else can — and the trim, finishing, and assembly happen on the same floor.
25 × 10 × 6 ft
Large-format press
In-house tooling and OEM-grade engineering support compress the path from drawing to first article. DFM feedback comes back fast, and the same team carries the program to production.
RFQ, mutual NDA, and design-for-manufacture review.
In-house milling for a fast first turn — no outside queue.
Formed, trimmed, finished, and inspected to print.
Scaled tooling, finished components, on-time delivery.
Panels, shrouds, and guards built to field-duty spec.
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Large fairings and cargo components, production-ready.
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Enclosures and housings to GE Healthcare-class standards.
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Large interior and exterior panels at transit scale.
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Durable formed bodies and covers for the outdoors.
→Forty-three years of building it better. ThermoFloe is the thermoforming division of FLOE International — a family-owned manufacturer, headed up by VP of Thermoforming, Jon Novitt, that has supplied OEM programs for John Deere, Kenworth, Peterbilt, GE Healthcare, and AGCO.
Heavy-gauge, large-format thermoforming engineered to OEM standards, with in-house tooling, robotic and CNC finishing, automation, and assembly under one roof. Finished, production-ready components — not just formed parts.
Upload your drawing or describe the program. NDA-friendly. We review every RFQ ourselves — response within 1 business day.
